Common Faults and Precautionary Measures for Automatic Valves of YHB Lubrication Gear Pumps
One of the faults, the valve barrier. The reasons are as follows: (1) The control passage is blocked by debris (the passage is small and easy to block); (2) The piston is jammed in the highest position due to rust stains; although the upper part is forced, it can not move downwards; Therefore, the piston valve must be installed before the filter; for new installation or long-term deactivation of the valve, be sure to open the inspection and cleaning.
Fault two, the valve through, can not afford the role of decompression.
The reason is as follows: ①The piston is stuck at a certain position (not the highest position); ② The valve stem of the main valve is stuck at a position (not the close position) of the guide hole of the cylinder disk; ③ The spring at the lower part of the main valve disc breaks or fails; ④ pulse valve stem in the seat hole at a certain position (not in close position) stuck, so that the piston is always subject to pressure; ⑤ between the main valve flap and the main valve seat sealing surface, there is dirt stuck or Scotch marks; ⑥ diaphragm failure or damage due to failure. For pressure reducing valve, YHB lubrication gear pump special emphasis on regular inspection. If found dirt, rust stains to be promptly removed; piston ring damage should be updated; spring failure to be replaced by available; sealing surface if not close, should be re-grinding; diaphragm ineffective to be replaced; Coarse, sandpaper application.
Third, the valve pressure can not be adjusted.
In addition to the above reasons, there are: â‘ adjust the spring failure; â‘¡ cap joints leak, can not maintain pressure. Import metering pump
This also depends on timely inspection and treatment to prevent. In addition, there is another phenomenon, that is, the pressure pulse after the valve fluctuations, very unstable. This is the difference between the input medium and the output medium is too large, it should reselect the valve diameter of the valve. There is another cause of the valve pressure instability is that the adjustment of the spring selection is not appropriate; a nominal pressure relief valve, YHB lubrication gear pump adjustment spring there are several, such as the nominal pressure of 16 kg / cm2, the adjustment spring There are 1-3 kg / cm, 2-8 kg / cm, 7-11 kg / cm3, if the valve pressure after only 1-3 kg / cm2, but the spring is 7-11 kg / The kind of square centimeter, the pressure on the valve after the transfer is not allowed.
One of the spring-type safety valve failure, sealing surface leakage.
The reasons are: â‘ between the sealing surface debris; â‘¡ sealing surface damage. This failure to rely on regular maintenance to prevent. Botou City Taibang Valve Manufacturing Co., Ltd.
Fault two, the sensitivity is not high.
The reasons are: â‘ spring fatigue; â‘¡ spring improper use. Spring fatigue, no doubt should be replaced. Spring misuse, the user does not pay attention to a nominal pressure spring-loaded safety valve, YHB lubrication gear pump has several pressure sections, each pressure section has a corresponding spring. Such as the nominal pressure of 16 kg / square centimeter of the safety valve, the use of pressure is 2.5-4 kg / cm2 of the pressure section, the installation of 10-16 kg / cm2 spring, although also able to improvise open, but the ups and downs Very insensitive.
Check valve or check valve common faults are: â‘ valve broken; â‘¡ media backwards. Caused by the valve is broken because: before and after the check valve medium pressure is close to balance and mutual "see-saw" state, the valve flap often flap and some brittle materials (such as cast iron, brass, etc.) made of Disc is broken. Prevention is to use the valve for the tough material check valve.
The reasons for the media back flow are: â‘ sealing surface damage; â‘¡ clip into the impurities. YHB lubrication gear pump sealing surface repair and cleaning impurities, can prevent backflow. The above description of common faults and prevention methods can only serve as inspiration. In actual use, other faults may also be encountered. In order to prevent the occurrence of valve faults actively and flexibly, the most fundamental one is to be familiar with its structure and material And action principle.
One of the faults, the valve barrier. The reasons are as follows: (1) The control passage is blocked by debris (the passage is small and easy to block); (2) The piston is jammed in the highest position due to rust stains; although the upper part is forced, it can not move downwards; Therefore, the piston valve must be installed before the filter; for new installation or long-term deactivation of the valve, be sure to open the inspection and cleaning.
Fault two, the valve through, can not afford the role of decompression.
The reason is as follows: ①The piston is stuck at a certain position (not the highest position); ② The valve stem of the main valve is stuck at a position (not the close position) of the guide hole of the cylinder disk; ③ The spring at the lower part of the main valve disc breaks or fails; ④ pulse valve stem in the seat hole at a certain position (not in close position) stuck, so that the piston is always subject to pressure; ⑤ between the main valve flap and the main valve seat sealing surface, there is dirt stuck or Scotch marks; ⑥ diaphragm failure or damage due to failure. For pressure reducing valve, YHB lubrication gear pump special emphasis on regular inspection. If found dirt, rust stains to be promptly removed; piston ring damage should be updated; spring failure to be replaced by available; sealing surface if not close, should be re-grinding; diaphragm ineffective to be replaced; Coarse, sandpaper application.
Third, the valve pressure can not be adjusted.
In addition to the above reasons, there are: â‘ adjust the spring failure; â‘¡ cap joints leak, can not maintain pressure. Import metering pump
This also depends on timely inspection and treatment to prevent. In addition, there is another phenomenon, that is, the pressure pulse after the valve fluctuations, very unstable. This is the difference between the input medium and the output medium is too large, it should reselect the valve diameter of the valve. There is another cause of the valve pressure instability is that the adjustment of the spring selection is not appropriate; a nominal pressure relief valve, YHB lubrication gear pump adjustment spring there are several, such as the nominal pressure of 16 kg / cm2, the adjustment spring There are 1-3 kg / cm, 2-8 kg / cm, 7-11 kg / cm3, if the valve pressure after only 1-3 kg / cm2, but the spring is 7-11 kg / The kind of square centimeter, the pressure on the valve after the transfer is not allowed.
One of the spring-type safety valve failure, sealing surface leakage.
The reasons are: â‘ between the sealing surface debris; â‘¡ sealing surface damage. This failure to rely on regular maintenance to prevent. Botou City Taibang Valve Manufacturing Co., Ltd.
Fault two, the sensitivity is not high.
The reasons are: â‘ spring fatigue; â‘¡ spring improper use. Spring fatigue, no doubt should be replaced. Spring misuse, the user does not pay attention to a nominal pressure spring-loaded safety valve, YHB lubrication gear pump has several pressure sections, each pressure section has a corresponding spring. Such as the nominal pressure of 16 kg / square centimeter of the safety valve, the use of pressure is 2.5-4 kg / cm2 of the pressure section, the installation of 10-16 kg / cm2 spring, although also able to improvise open, but the ups and downs Very insensitive.
Check valve or check valve common faults are: â‘ valve broken; â‘¡ media backwards. Caused by the valve is broken because: before and after the check valve medium pressure is close to balance and mutual "see-saw" state, the valve flap often flap and some brittle materials (such as cast iron, brass, etc.) made of Disc is broken. Prevention is to use the valve for the tough material check valve.
The reasons for the media back flow are: â‘ sealing surface damage; â‘¡ clip into the impurities. YHB lubrication gear pump sealing surface repair and cleaning impurities, can prevent backflow. The above description of common faults and prevention methods can only serve as inspiration. In actual use, other faults may also be encountered. In order to prevent the occurrence of valve faults actively and flexibly, the most fundamental one is to be familiar with its structure and material And action principle.
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