Diesel generator sets are the providers of emergency backup power after the mains failure. Most of the time, the unit is in standby standby state. Once the power is cut off, the unit is required to start in an emergency and supply power urgently. Otherwise, the standby unit will lose its meaning. How can I achieve this? Practice has proved that strengthening daily maintenance is the most cost-effective method. Because the unit is in a static state, various materials of the unit itself will undergo complex chemical and physical changes with engine oil, cooling water, diesel oil, air, etc. Bad".
1. The battery of the unit starts to fail. The battery is unmaintained for a long time. The electrolyte does not get replenished in time. The battery charger is not configured. The battery is discharged after a long period of natural discharge, or the charger used needs to be manually and periodically. The charging and charging of the equalizing charge is caused by the inadvertent switching operation, which causes the battery power to fail to meet the requirements. In addition to the configuration of the high-quality charger, the necessary inspection and maintenance is necessary.
2. Water enters the diesel engine. Due to the condensation of water and air in the air, the water droplets are attached to the inner wall of the fuel tank and flow into the diesel oil, causing the diesel water content to exceed the standard. Such diesel oil enters the engine high-pressure oil pump and will corrode the precision coupling parts. ——Plunger, serious damage to the unit, regular maintenance can be avoided.
3, the oil retention period (two years) engine oil is mechanical lubrication, and the engine oil has a certain retention period, long-term storage, the physical and chemical properties of the oil will change, resulting in deterioration of the lubrication condition of the unit work, easy to cause the unit The parts are damaged, so the lubricant should be replaced regularly.
4, the three filter replacement cycle (wood filter, machine filter, air filter, water filter) filter is used to filter diesel, oil or water, in order to prevent impurities into the body, but in the diesel oil, impurities are not The existence of avoidance, so the filter plays an important role in the operation of the unit, but at the same time these oil or impurities are deposited on the wall of the filter, so that the filter capacity of the filter is reduced, too much deposit, the oil path will not be unblocked. Therefore, when the oil machine is running, the oil will be shocked due to the inability of the oil supply (like human hypoxia). Therefore, during the use of the normal generator set, we recommend: First, the common unit replaces the three filters every 500 hours; The standby unit replaces the three filters every two years; 5. The cooling system water pump, water tank and water supply pipeline are not cleaned for a long time, so that the water circulation is not smooth, the cooling effect is reduced, the water pipe joint is good, the water tank and the water channel are leaking, etc., if it is cooled The system has faults, and the consequences are as follows: First, the cooling effect is not good and the water temperature in the unit is too high and the machine is shut down. The Weir letter unit is the most common; second, the water tank leaks.
6. Lubrication system and seals Due to the chemical characteristics of lubricating oil or oil ester and iron filings generated after mechanical wear, these not only reduce its lubrication effect, but also accelerate the damage of parts, and at the same time, because the lubricating oil has rubber seals. Certain corrosion effects, and the oil seal itself is also aging at any time to reduce the sealing effect.
7. The output of the engine power of the fuel and gas distribution system is mainly that the fuel is burned in the cylinder and the fuel is sprayed through the injector. This causes the deposited carbon to deposit on the injector and sprays with the increase of the deposition amount. The fuel injection quantity of the nozzle will be affected to some extent, resulting in the timing of the ignition advance angle of the injector being inaccurate, the fuel injection amount of each cylinder of the engine is not uniform, and the working state is not stable, so the cleaning of the fuel system and the replacement of the filter components are performed regularly. The oil supply is unblocked, and the gas distribution system is adjusted to make it evenly ignited.
8. The control part of the unit The control part of the oil machine is also an important part of the unit maintenance. The unit is used too long, the line joint is loose, and the AVR module works normally.
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