Components for the Machine
The roll forming machine includes 4tons manual uncoiler unit, sheet guiding equipment, straightening device, pre-punching device, roll forming system, cutting equipment, hydraulic station, electric controlling system(PLC) and run out supporting table. Technical Parameters
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Material specification | galvanized steel and carbon steel. |
Thickness | 2.0mm to 3.0mm. |
Main Motor Power | 18.5 kw. |
Hydraulic Power | 5.5 kw. |
Web Width | Changeable. |
Yield stress | 235Mpa (33KSI) ~ 345Mpa (50KSI). |
Roll Forming Speed | 12 m/minute. |
Cutting Tolerance | +/-2.5mm(length≤5000mm); +/-3.0mm(5000mm<length≤10000mm). |
Manual Uncoiler | Max. capacity: 4000kgs. |
Coil Inner Diameter | 508mm. |
Voltage | 380V, 3 phase, 50HZ; or as per customer's requirement. |
Numbers of Stations | 17 stations, with 4+5 straightening rollers. |
Type of Cutting | Roll-formed and length-set profiled cut. |
Material of Main Equipment
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Roller Material | GCr15 bearing steel, with quenching treatment. |
Active Shaft Material | High grade S45C carbon wrought steel, diameter 80mm. |
Electric Elements | PLC control console, touch screen and transducer, from Mitsubishi, Japan. Other elements, from Schneider, Germany. |
Cutter Blades | Cr12MoV steel with quenched treatment, hardness HRC58~61, wear-resistance, good steel structure, long life. |
Punching Die | Cr12 mold steel with quenching treatment. |
Working Flow
Uncoiling---Sheet Guiding---Straightening &Â Levelling---Hole Punching---Measuring Length &Shearing---Roll Forming---Sheet to support table
Standard Equipment of Machine
1) | Manual Uncoiler, 4-ton | 1 set |
2) | Infeed Guide | 1set |
3) | Straightening Device | 1set |
4) | Hole Punching Device | 1set |
5) | Pre-cut Device  | 1set |
6) | Roll Forming Station | 1set |
7) | Rectification Device | 1set |
8) | Hydraulic Station | 1set |
9) | PLC Control Console | 1set |
10) | Product Support Table | 2 sets |
11) | Other Spare Parts | 1 box |
Packaging & Shipping
1.One 40ft container for loading one set machine with manual decoiler;
2.The whole Wiped Anti Rust Oil, PLC controller covered by foam film;Â
3.Spare parts and some small parts packed in plastic tooling box;Â
4.All Components Fixed by steel wire with Container.
FAQ
- Q:Are you a manufacturer?
- A:Yes absolutely. Welcome a lot for your visiting to us.
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Q:What's the delivery time?
A:Normaly will take 60days
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Q:Do you have after-sale support?
A:Yes, we're always here for giving you advice and support for technical details since we have senior technician.Â
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Q:Is there quality control when manufacturing the lines?
A:Yes, we have a group of team who will be responsible for quality control from laying off the raw material, processing the rollers and the other parts, make treatment on the roller surface and shaft, assembling, testing and packaging.
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Q:What's your strength comparing to the other supplier?
A:We'll supplying you the best quality and service. We'll give you good advise beyond your requirements. The lines are easily for installation and with low mantenance requirements.
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