“After visiting Weichai's remanufacturing factory, we have a clear feeling that there are still many places to learn from Weichai, including R&D technology, equipment introduction, and operation philosophy.†This is a tour of the remanufacturing industry. Chai remanufacturing factory issued a feeling of emotion.
Weichai remanufacturing factory panoramic corner
Thick and thin Weichai remanufacture
In 2007, it signed a remanufacturing consulting agreement with SRC Corporation of the United States. Through the introduction of a full set of remanufacturing technical documents, on-site training, and on-site guidance, Weichai introduced the advanced concepts of remanufacturing in the United States in an all-round way, and then established Weichai Remanufacturing Company from April 2008. , By March 2009, the construction of technical reform projects, followed by the completion of the second phase of technical reform in March 2010, and a series of actions such as the use of processing lines and assembly lines, Weichai pursued the development of remanufacturing with “supersonic speedâ€. .
Wu Yiping, executive deputy director of the China Association of Automobile Manufacturers' Expert Committee, told China Truck Network. At the end of 2009, he first visited the Weichai remanufacturing factory. At that time, the plant and equipment were not perfect. Nowadays, a brand-new factory building and advanced equipment are available. The old man who has always been concerned about the progress of remanufacturing also lamented: "Imagining that Weichai attaches so much importance to remanufacturing, within a few months, it can complete the entire process of equipment and commissioning and put it into use. I feel very gratified.†He mentioned to the reporter a phenomenon that some enterprises have been delaying the remanufacturing slogan. This has a lot to do with the lack of a clear remanufacturing enterprise and the lack of understanding of remanufacturing. While Weichai has experienced intense development for more than three years, equipment investment and technology research and development have surpassed many remanufacturers.
Ru Yiping (left), executive deputy director of the expert committee of China Automobile Industry Association, listened to Weichai and introduced the remanufacturing situation.
Weichai remanufacturing how to overcome the problem - raw materials, research and development, sales
Remanufacturing refers to the production process that restores used products to the same technical performance and product quality as the original products. The current range of auto parts for remanufacturing trials is tentatively designated as engine, transmission, generator, starter, and steering. 5 products. It is not only an advanced manufacturing that saves resources, but also a green manufacturing that protects the environment. Looking at the degree of emphasis on remanufacturing in foreign countries and the mature technology, the progress of remanufacturing in domestic companies is not smooth. Although we know that the sooner we invest in R&D, the sooner we can seize the market, the more difficult problems we can face in the company are. It highlights that the focus is on raw materials, research and development, and sales. This is also the biggest headache for many companies. Remanufacturing industry sources told reporters that the first step in the raw material industry has caused remanufacturers to fret their heads. Helpless.
However, Wei Shaojun, CEO of Weichai Power, told us that with the continuous increase in the output of Weichai engines in recent years, more and more engines that have been put on the market have entered the retirement period, and many of them are scrapped. Engines and components will put tremendous pressure on environmental protection. Weichai Group carries out the engine remanufacturing business in line with the need to fully implement the scientific concept of development, vigorously develop the recycling economy, and build a resource-conserving and environment-friendly society, and conducts intensive training on Weichai service centers and maintenance stations to make use of existing The 36 service centers and 2,700 service stations formed a complete marketing service network to recycle old machines, and the raw materials links were not broken.
Wei Feng, General Manager of Weichai Power Remanufacturing Company
To solve this link in raw materials, how to put raw materials into R&D is another major problem. As the earliest advocate of domestic remanufacturing, Academician Xu Binshi of the Chinese Academy of Engineering told the China Truck Network reporter that from his visit to the Weichai remanufacturing factory, the main research results of Weichai remanufacturing were in the engine sector. The R&D process mainly involved dismantling, Cleaning, testing, sorting and measurement, processing and repairing, engine assembly, engine testing, and product painting are eight links. The dismantling, cleaning, and repairing steps are the main problems faced by domestic companies. After visiting Weichai Remanufacturing Company, Xu Binshi We agree with the research and development of Weichai's remanufacturing. Li Feng, General Manager of Weichai Power Remanufacturing Company, told reporters that special equipment was used for the analysis and testing of all parts and components to ensure the dimensional accuracy and positional accuracy of parts; meanwhile, the disassembled parts were cleaned, and the purchased cleaning equipment was also the current international The most mainstream machine can thoroughly clean the old parts.
Xu Binshi, Academician of Chinese Academy of Engineering 
Weichai remanufacturers use advanced cleaning equipment to clean old parts
After the raw materials and R&D were completed, sales became the terminal. Li Feng told reporters that Weichai strictly follows the company's remanufacturing process and checks at every level. During the production process, it also continuously summarizes and upgrades technology to ensure the dynamic and economical performance of remanufactured products. The warranty period is the same as that of the new machine, and users only need to purchase remanufactured products at half the price of the new machine. Such multiple guarantees can enable users to accept more remanufactured products; in addition, Weichai has passed 36 existing service centers and 2,700 service stations sell remanufactured engines and provide three packs of service. Customers who use Weichai's remanufactured engines can enjoy the same three packs of after-sales service as the new ones. The combination of price, quality, and after-sales services is also the third link in solving the problem - sales.
Finished Weichai Remanufactured Products
Li Feng said that Weichai Remanufacturing Company not only proposed the goal of fighting for the past three years: three years and three steps to realize the "151" project, that is, to complete 1,000 units in 2009, 5000 units in 2010 and 10,000 units in 2011; more A long-term plan was proposed, that is, to achieve 20,000 units in 2012, 40,000 in 2015 and 100,000 in 2020.
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